Gear Design Engineer

Key Responsibilities: Design and develop gears, gearboxes, and related mechanical systems using CAD and simulation tools. Perform detailed calculations for gear geometry, strength, and performance (AGMA, ISO, DIN standards). Conduct tolerance analyses and ensure manufacturability of gear components. Collaborate with manufacturing, materials, and quality teams to optimize production methods and ensure design intent. Lead root cause analysis and corrective action for gear-related performance or quality issues. Support prototype build, testing, and validation of new designs. Maintain accurate documentation, drawings, and engineering change records.

Qualifications: Bachelor’s degree in Mechanical Engineering or related field; Master’s preferred. 3+ years of experience in gear design, power transmission, or mechanical systems engineering. Proficiency with CAD software (Solid Works, CATIA, or similar) and gear design tools (KISSsoft, MASTA, or equivalent). Strong understanding of material properties, heat treatment, and manufacturing processes for gears. Familiarity with finite element analysis (FEA) and fatigue life prediction. Excellent problem-solving, communication, and project management skills.

Preferred Experience: Experience with automotive, aerospace, or industrial drive systems. Knowledge of NVH (noise, vibration, and harshness) analysis. Exposure to ISO 9001 or AS9100 environments.