Manufacturing Engineer

FULL DESCRIPTION: We are seeking an experienced Manufacturing Engineer to support the industrialization and launch of new aerospace and defense product lines within a highly regulated manufacturing environment. This hands-on role will be responsible for developing factory layouts, manufacturing cells, workflows, tooling, fixtures, work instructions, routers, build books, and production processes for a new manufacturing area. The ideal candidate will have strong manufacturing and industrial engineering experience, Lean Manufacturing knowledge, CAD and GD&T familiarity, and the ability to independently coordinate tooling, equipment, facilities, production flow, and cross-functional implementation activities from initial concept through production readiness. The selected candidate will be responsible for: Planning, developing, analyzing, and implementing factory layouts and manufacturing work cells Developing space requirements and material flow to reduce bottlenecks, waste, and unnecessary movement Establishing efficient production workflows for new and existing products Supporting the layout and setup of a new manufacturing area Coordinating closely with Facilities and Engineering during installation and buildout activities Developing and maintaining production methods and manufacturing cell configurations Creating and maintaining routers, build books, Standard Operating Procedures, and manufacturing documentation Developing work instructions for assembly, production, overhaul, and repair activities Planning and coordinating acquisition of required equipment, tooling, fixtures, and manufacturing resources Supporting selection and implementation of production tooling and light manufacturing equipment Developing and maintaining manufacturing production standards Reviewing engineering drawings for manufacturability Providing Design for Manufacturability feedback to Engineering Writing or supporting Engineering Change Orders as required Troubleshooting mechanical and electrical manufacturing problems Supporting investigation and resolution of test failures Witnessing and evaluating acceptance testing to verify product performance and test procedure accuracy Researching, designing, and testing new tooling, machinery, and automated systems Identifying opportunities to improve manufacturing processes, quality, throughput, ergonomics, and efficiency Applying Lean Manufacturing principles to eliminate waste and improve production flow Developing manufacturing Bills of Material based on Engineering Bills of Material Coordinating with equipment manufacturers and material suppliers regarding installation, repairs, tooling, and procurement Supporting installation and startup of manufacturing equipment and production resources Working with technicians, machinists, suppliers, Engineering, Quality, Facilities, and Operations Supporting configuration-controlled manufacturing processes within a regulated environment Performing internal manufacturing and process audits as required Supporting new-product industrialization and production readiness activities Helping establish manufacturing processes for products containing mechanical, electrical, and electronic content Supporting fixture design and implementation for assembly and test operations Supporting electrical test equipment, pneumatic equipment, hydraulic equipment, and other manufacturing tools as applicable Identifying future opportunities for automation based on production volume and business requirements Providing hands-on manufacturing engineering support on the production floor Managing multiple engineering and implementation priorities with minimal supervision Performing other manufacturing engineering duties as assigned The selected candidate will also possess: Bachelor's degree in Manufacturing Engineering, Industrial Engineering, Mechanical Engineering, Aerospace Engineering, or a related field required 4 to 6 years of experience in a manufacturing or industrial engineering role preferred Experience developing factory layouts and manufacturing cells required Experience planning workflow, material flow, and production space utilization required Experience establishing manufacturing processes for new products preferred Experience creating routers, build books, work instructions, and SOPs requiredCAD experience required Creo or equivalent CAD experience preferred Strong familiarity with GD&T drawing standards required Lean Manufacturing experience required Experience with continuous improvement methodologies required Strong understanding of Design for Manufacturability principles preferred Experience reviewing engineering drawings for manufacturability required Experience developing or supporting tooling and fixtures required Experience coordinating equipment installation or production area setup preferred Experience working closely with Facilities during manufacturing area buildout preferred Mechanical aptitude required Experience troubleshooting mechanical or electrical manufacturing issues preferred Familiarity with electronics and electrical circuits preferred Experience with PLC programming or robotics a plus Knowledge of machining and material properties preferredCNC or machine shop exposure a plus Experience working with tooling, fixtures, and new-part setup preferred Experience within aerospace, defense, medical device, or another highly regulated manufacturing environment strongly preferred Experience with configuration-controlled manufacturing environments preferred Knowledge of aerospace manufacturing standards and requirements preferredAS9100 familiarity preferredAS9100 Quality Management System auditing experience a plusFAA and/or EASA certification experience a plus Experience working with technicians, machinists, suppliers, and cross-functional engineering teams required Strong project ownership and self-sufficiency required Ability to independently drive manufacturing implementation activities with minimal supervision Strong organizational and problem-solving skills required Strong written and verbal communication skills required Ability to work effectively within a fast-paced, hands-on manufacturing environment Ability to successfully complete required background and drug screening Must be a U.S. Citizen or lawful permanent resident due to applicable export-control requirements No employment sponsorship available Ability to work onsite in Whippany, NJAbility to work an approximately 7:30 AM to 4:00 PM schedule

Physical Requirements: Ability to sit and work at a computer while reviewing CAD models, engineering drawings, manufacturing documentation, Bills of Material, layouts, and production data Ability to stand and walk throughout manufacturing, assembly, test, machine shop, and facility areas for extended periods Ability to move regularly between Engineering, Production, Facilities, Quality, and manufacturing work cells Ability to bend, reach, stoop, kneel, and access manufacturing equipment, fixtures, workstations, and production areas as needed Ability to use hands and fingers for computer work, tooling evaluation, measurement equipment, fixtures, documentation, and hands-on manufacturing support Ability to visually review engineering drawings, GD&T requirements, manufacturing documentation, tooling, fixtures, and assembled products Ability to occasionally handle, position, or move tooling, fixtures, components, and manufacturing equipment as required Ability to work around manufacturing machinery, electrical test equipment, pneumatic equipment, hydraulic equipment, tooling, and normal production activity Ability to wear required PPE and follow applicable manufacturing, engineering, quality, and safety procedures Ability to maintain focus, sound judgment, and attention to detail while managing multiple engineering and production priorities

Salary Range: $105,000 to $120,000/year plus discretionary bonus For immediate and confidential consideration, please email your resume to aencarnacion@defensesearchusa.com or call 858.427.3668.More information can be found at www.defensesearchusa.com.