Injection Molding Process Engineer (California, USA)

Key Responsibilities: Develops, optimizes, and sustains injection molding processes for thermoplastic and polymer based medical device components, establishing robust processing windows through scientific molding principles, the six step study method, and design of experiments (DOE).Operates injection molding machines hands on, from start up through shutdown, including robot setup, mold setup, and end of arm tooling (EOAT) programming. Leads root cause investigations of molding related defects and partners with technicians and production teams to resolve processing challenges. Leads process validation activities, including installation qualification (IQ), operational qualification (OQ), and performance qualification (PQ) protocols, and supports new product introductions and equipment with tooling engineers and mold makers to optimize mold performance and participates in mold design reviews and tool improvement projects. Monitors process capability using statistical methods and leads projects focused on yield improvement, scrap reduction, downtime reduction, and cost and maintains process specifications, molding recipes, work instructions, validation protocols, and engineering reports. Mentors technicians and junior engineers and collaborates across cross functional teams. Success in This Role Looks Like Delivers robust, repeatable injection molding processes that meet quality and production targets. Resolves molding defects quickly through structured root cause analysis. Leads validations and new product introductions from planning through completion. Builds strong partnerships with tooling engineers, technicians, and cross functional teams. Drives measurable improvements in yield, scrap reduction, and downtime. Strengthens team capability through mentorship of technicians and junior engineers. This Position Requires the Following Skills and Attributes Read, write and communicate in English. Holds a bachelor's degree in plastics engineering, polymer engineering, or a related technical discipline, or brings an equivalent combination of education and industry experience. Brings two or more years of experience supporting injection molding or plastics manufacturing processes. Operates injection molding machines hands on, from start up through shutdown, including robot setup and mold setup. Troubleshoots molding related quality and production issues involving material, machine, mold, and auxiliary equipment. Applies knowledge of mold concepts, including gate and runner design, parting lines, die draw, draft angle, and ejectors. Leads projects and manages multiple priorities while maintaining high standards of accuracy and quality. Documents processes clearly, writing protocols, reports, and standard operating procedures (SOPs).Conducts root cause analysis to resolve manufacturing quality issues.

Benefits: Competitive compensation range: $71000 - $100000 / year (California).Comprehensive benefits package. Training and mentorship opportunities. On-campus wellness activities. Education reimbursement program.401(k) program with discretionary employer vacation accrual and paid holiday schedule. Our total reward package reflects our commitment to team member growth and well-being, as we invest in your development and offer a range of benefits designed to enhance your career and life. All compensation and benefits are subject to plan documents and written agreements.

Equal Opportunity Employer: Applied Medical is an Equal Employment Opportunity employer. All qualified applicants will receive consideration for employment without regard to age, ancestry, color, disability, gender, gender expression, gender identity, genetic information, marital status, medical condition, military or veteran status, national origin, political affiliation, race, religious creed, sex, or any other basis protected by law.